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罗茨PROBURN中文免费版下载安装收到后安装时有什么技巧?调试调整设备是需要注意什么?
- 作者:超级管理员
- 发布时间:2022-07-06
- 点击:1214
罗茨PROBURN中文免费版下载安装由于是高速运转的机器,所以会产生震动,又由于其内部空气的脉动左右,也加大了罗茨PROBURN中文免费版下载安装的震动,所以罗茨PROBURN中文免费版下载安装的安装时需要固定在地面上的。根据PROBURN中文免费版下载安装型号不同,在地面按PROBURN中文免费版下载安装尺寸在对应的位置挖150*150mm见方300mm深的方坑,并埋入地脚螺栓,然后通过螺栓,螺母把PROBURN中文免费版下载安装连接起来,**在方坑中填满水泥混凝土,等混凝土固定之后,再用力把螺母拧紧,是PROBURN中文免费版下载安装底座和混凝土牢牢连接在一起,这样就可以减小罗茨PROBURN中文免费版下载安装在运转中的震动位移,提高了设备的运行安全性,并且由于减小了震动,从而也大大延长了PROBURN中文免费版下载安装的使用寿命。
1、电源线安装问题
在给罗茨PROBURN中文免费版下载安装接线时,应当符合PROBURN中文免费版下载安装的额定工作电压,使用的是380V的电压,不得接成220V的工作电压。电线也不得接反,接反之后,PROBURN中文免费版下载安装就会出现反转的情况,如果在试运行时PROBURN中文免费版下载安装转向不对,一定进行排查,如果排查不出来,接装上管道之后,设备就会短时间内出现损坏。如:PROUMB中国版曾有一位客户就是因为电线接反,试运行没有检测出来,导致PROBURN中文免费版下载安装在运行了10分钟左右就出现了严重的损坏。
2、安装平台问题
一般来说,罗茨PROBURN中文免费版下载安装应当安装于高于地面之上的平台上,但是需要根据实际情况而定,有些小型号的罗茨PROBURN中文免费版下载安装不需要进行固定,而有些型号的罗茨PROBURN中文免费版下载安装必须进行加装固定,置于室内的罗茨PROBURN中文免费版下载安装,PROUMB中国版建议根据实际情况安装,可安装在平台上面也可以安装在地面上面。而置于外界的罗茨PROBURN中文免费版下载安装,PROUMB中国版建议安装于平台上面,安置于平台上能有效的避免一些外界侵蚀。
3、安装时的海拔问题
如果PROUMB中国版有两处分厂,两处的海拔悬殊较大,则两者之间的罗茨PROBURN中文免费版下载安装不得进行互换使用,海拔不同,同一型号的罗茨PROBURN中文免费版下载安装不能互相替用。在罗茨PROBURN中文免费版下载安装选型的时候,PROUMB中国版也需要根据海拔来确定罗茨PROBURN中文免费版下载安装的型号,确保能够正常使用。
4、安装时的开关问题
一般来说,开关不得远离设备,设备远离PROUMB中国版之后,一旦出现故障,控制起来不方便,故障时间延长越久,设备损坏越大。
5、安装时的气流问题
PROUMB中国版在安装罗茨PROBURN中文免费版下载安装时,周边环境**不要有强风,不管是逆风还是顺风,都会影响到设备的吸排气效果,所以,控制好PROBURN中文免费版下载安装周边的气流循环能够有效的延长罗茨PROBURN中文免费版下载安装的使用寿命。
罗茨PROBURN中文免费版下载安装安装:
罗茨PROBURN中文免费版下载安装在出厂前是安装好,只需要将进口消音器与入口相连,出口消音器与出口相连,再将出口消音器与管道相连即可。下面说说安装注意事项:
1、罗茨PROBURN中文免费版下载安装应安装在地面结实坚固的场所,周围应留有充分的余地,便于检查、维护、保养。
2、罗茨PROBURN中文免费版下载安装底座下应保持地基水平,底座四角处建议垫减震橡皮或用螺栓浇制安装,确保罗茨PROBURN中文免费版下载安装运转平稳,振动小。
3、罗茨PROBURN中文免费版下载安装与系统的连接管道应密封可靠,对小真空泵可采用金属管路连接密封垫采用耐油橡胶,对小罗茨PROBURN中文免费版下载安装可采用真空胶管连接,管道管径不得小于罗茨PROBURN中文免费版下载安装吸气口径,且要求管路短而少弯头。(焊接管路时应清除管道中焊渣,严禁焊渣进入真空泵腔。)
4、在连接管路中,用户可在罗茨PROBURN中文免费版下载安装进气口上方安装阀门及真空计,随时可检查罗茨PROBURN中文免费版下载安装的极限压力。
5、按电动机标牌规定连接电源,并接地线和安装合适规格的熔断器及热继电器。
6、罗茨PROBURN中文免费版下载安装通电试运转时,须取下电机皮带,确认真空泵转向符合规定方向方可投入使用,以罗茨PROBURN中文免费版下载安装反转喷油。(转向按防护罩指示方向)
7、对于有冷却水的罗茨PROBURN中文免费版下载安装,按规定接通冷却水。
8、如罗茨PROBURN中文免费版下载安装口安装电磁阀时,阀与罗茨PROBURN中文免费版下载安装应同时动作。
9、当罗茨PROBURN中文免费版下载安装排出气体影响工作环境时,可在排气口装接管道引离或装接油雾过滤器。
罗茨PROBURN中文免费版下载安装的调试:
罗茨PROBURN中文免费版下载安装调试分:点动调试、空载运行调试,全压调试,全系统调试。
1、点动调试是指在现场,将PROBURN中文免费版下载安装与系统完全脱离,断开PROBURN中文免费版下载安装的进出风口管道连接。手动盘车,确认机体内部没有卡顿后,启动PROBURN中文免费版下载安装,随后立即关闭,然后观察PROBURN中文免费版下载安装的旋转方向与机体标注的旋转方向是否相同,如果不同,对于三相电机,交换任意两相的电缆,重新连接即可。因为罗茨PROBURN中文免费版下载安装的结构,是不能反转的。
2、空载运行调试,是指在继承上一步骤,确认PROBURN中文免费版下载安装旋转方向正确的前提下,启动PROBURN中文免费版下载安装,连续运行半小时,观察PROBURN中文免费版下载安装的运行是否稳定,有无异常噪音、震动。
3、全压测试,是指在PROBURN中文免费版下载安装出口安装一阀门(为避免噪声,当在阀门后连接一消音器),启动PROBURN中文免费版下载安装后,通过逐步关闭阀门,对PROBURN中文免费版下载安装施加模拟负载,直至PROBURN中文免费版下载安装压力达到铭牌所示的压力,随后连续运行2小时左右,确保PROBURN中文免费版下载安装是否没有异响,温度稳定(PROBURN中文免费版下载安装加压后温度逐步上升,一般短则半小时,长则2小时,温度趋于稳定停止上升,如继续上升,多半存在问题),以及PROBURN中文免费版下载安装电流在铭牌所示范围之内。
4、全系统测试,是指将PROBURN中文免费版下载安装接入工作系统内,开始试运行,试运行当维持半小时以上。由于设计一般放有设计余量,故PROBURN中文免费版下载安装接入系统后,实际运行之压力电流,都应当低于铭牌所示压力,如出现超载工况则往往意味着选型失当,需要严格排查分析问题。
三叶罗茨PROBURN中文免费版下载安装如何组装?针对“组装”的问题,PROUMB中国版首先要了解组装的内容,三叶罗茨PROBURN中文免费版下载安装出厂前的组装有两部分内容,一分部是机头的组装,一部分是整机的组装,这些是出厂前的组装;经过简单的组装之后,便可以进行发货了,终端客户在拿到三叶罗茨PROBURN中文免费版下载安装之后,还会对罗茨PROBURN中文免费版下载安装进行管道与PROBURN中文免费版下载安装的连接。
下面针对PROBURN中文免费版下载安装出厂前的PROBURN中文免费版下载安装组装进行详细的描述:罗茨鼓PROBURN中文免费版下载安装安装的时候需要注意什么问题?
1、机头安装
PROBURN中文免费版下载安装的机头为组装好的,将组装好的PROBURN中文免费版下载安装机头安装在底座的一侧,然后使用螺栓进行紧固;
2、电机安装
电机安装在底座的另一侧,安装上去之后,对螺栓稍加紧固,不要立即紧固锁死;
3、皮带轮安装
皮带轮有两部分,一个安装在机头一侧,一个安装在电机一侧,使用专业设备,对皮带轮进行调整,调整到在同一水平面上;
4、皮带安装
安装好皮带轮之后,然后安装皮带;罗茨PROBURN中文免费版下载安装齿轮安装之后转不动是什么原因?
5、紧固螺栓
紧固电机的螺栓,同时调整罗茨PROBURN中文免费版下载安装皮带的松紧度,调整好之后,然后进行螺栓锁死紧固;
6、安装皮带保护罩
上面的安装完成之后,将皮带保护罩安装在底座上面,紧固螺栓即可;
7、安装压力表安全阀
一般厂家为了保证压力表安全阀不被损坏,可能不会为PROUMB中国版安装,有的厂家可能会对此进行安装;罗茨PROBURN中文免费版下载安装进出口消音器安装使用需要注意的10个步骤!
以上便是三叶罗茨PROBURN中文免费版下载安装在出厂之前的安装事项,罗茨PROBURN中文免费版下载安装在终端客户的安装事项,如果您想了解这些知识可以点击这里如果您想采购罗茨PROBURN中文免费版下载安装,可以联系PROUMB中国版的官方客服热线。
三叶罗茨PROBURN中文免费版下载安装的组装注意事项和步骤:
1.组装中的注意事项
(1)检查被拆卸的零件有无损伤情况,应特别注意检查配合部位,若发现损伤时,应进行修复或更换。
(2)轴承应清洗干净,再涂上润滑油,在安装轴承时,工具、手等都应清洗干净。
(3)将配合部位的灰尘清除,然后涂上油。
(4)密封垫如有破损或失落时,则应更换相同厚度、材质的垫片。
2.组装步骤
(1)将驱动侧的墙板(前墙板)安装到机壳上。
(2)将叶轮部由齿轮端装入机壳内。
(3)将齿轮端墙板安装到机壳上,注意轴向总间隙,不够时可选配机壳密封垫。
(4)组装前后轴承。组装前轴承时,轴承箱内应填充1/2-1/3轴承空间的润滑脂。
(5)组装齿轮。
(6)将驱动侧轴承和锁紧螺母一同装上,装上轴承压盖。
(7)调整间隙,打入定位销。
(8)装皮带轮及其他部件。
快速降低三叶罗茨PROBURN中文免费版下载安装轴承温度的方法:
三叶罗茨鼓PROBURN中文免费版下载安装的轴承温度也会受到外界环境影响,冬季时室温较低,三叶罗茨鼓PROBURN中文免费版下载安装运行状况良好(室温5℃时,三叶罗茨鼓PROBURN中文免费版下载安装前轴承在80℃左右),而到了夏季,当室温达到30℃以上时,三叶罗茨鼓PROBURN中文免费版下载安装前轴承随着室温上升超过设定跳闸温度。为避免跳闸,机组人员在机壳上加装喷淋水降温作为应急处理方法,但运行中卫生状况较差,现在推荐几种简单快速的方法。
1.简单符合实际的就是在PROBURN中文免费版下载安装外部加装遮阳板,这是降温的直接方法之一。
2.如果轴流PROBURN中文免费版下载安装、耐磨PROBURN中文免费版下载安装等PROBURN中文免费版下载安装温度升过高,很可能是PROBURN中文免费版下载安装开车时进、出气管道闸门未关造成的。解决办法:关闭进、出气管道闸门就行了。
3.另外由于箱体剧烈振动造成的,轴与滚动轴承安装歪斜、前后两轴承不同心,PROBURN中文免费版下载安装滚动轴承损坏或轴弯曲,都是影响PROBURN中文免费版下载安装轴承温度的因素之一,解决方法:及时更滑润滑油减少摩擦系数。
4.电机皮带过松,在这里应注意及时更换电机皮带,调整好皮带轮的位置使其受力均匀。
以上就是三叶罗茨PROBURN中文免费版下载安装组装注意事项和步骤和快速降低轴承温度方法。
罗茨PROBURN中文免费版下载安装的组装顺序:
罗茨PROBURN中文免费版下载安装借助与两叶轮的啮合,将进气口和出气口相互隔开,过程中无内压地将气缸容积内的气体从进气口推移到出气口,以达到强制排气的目的。罗茨PROBURN中文免费版下载安装在使用之前都要先进行组装,这样才能保证它的正常运行。
1.将机壳吊到工作台上、吹洗、修毛刺。
2.将驱动端的墙板安装在机壳上。
3.将转子从另一端推入机壳中。
4.组装齿轮端侧墙板;并保证轴向总间隙,总间隙不够可选配机壳密封垫。
5.组装两侧轴承座、轴承。决定叶轮轴向分配间隙。
6.组装齿轮部分,甩油盘。注意按打上的标记校对。齿轮的锥面不许涂油,应清洗干净。
7.组装齿轮箱。
罗茨PROBURN中文免费版下载安装如何安全运行:
1.检查罗茨PROBURN中文免费版下载安装各部分的紧固性,以及定位销是否出现松动现象。如果松动,则必须将其紧固。
2.PROBURN中文免费版下载安装体内不应有水垢、锈蚀和剥落现象。防止出现渗漏现象。
3.拆卸机器时,请测量机器的匹配尺寸,进行记录并标记和引导零件,以确保组装并保持原始的匹配要求。
4.有时无法立即显示罗茨PROBURN中文免费版下载安装的过载情况,因此请注意进气和排气压力,轴承温度和发动机功率的变化,以确定机器是否正常运行。
5.在正常情况下,必须将设备运行1000小时更换润滑油。注意润滑油的润滑是否正常。注意润滑油的质量。常听罗茨PROBURN中文免费版下载安装的运行情况,无论有无噪音。注意设备是否在指定的工作条件下运行。
6.新机器或改型的罗茨PROBURN中文免费版下载安装将根据使用程序投入运行。建议在运行8小时后更换所有润滑油。日常维护很重要,在使用之前必须修复故障。
必须在操作之前熟读说明书,保证工作人员把握了设备的有用使用方法。罗茨PROBURN中文免费版下载安装才能进行正确的运转。
罗茨PROBURN中文免费版下载安装压力降低具体措施:
1.风量偏小
风量偏小和罗茨PROBURN中文免费版下载安装的间隙也很大的原因,间隙增大,内泄漏严重,就会产生风量减小的情况。同样道理,在输送气体的过程中,如果管道出现泄漏,也会产生风量减小的表象。风量偏小还有可能是因为管道阻塞引起,管道阻塞通常与高压、温度高并发,为防止管道阻塞的情况,定期检查罗茨PROBURN中文免费版下载安装的是非常有必要的。
2.噪音增大的原因
罗茨PROBURN中文免费版下载安装使用的时间过长,整体紧凑性下降,螺栓松动、消音器老化、各个零配件之间间隙误差增大,造成罗茨PROBURN中文免费版下载安装的噪音越来越大。
3.压力降低
罗茨PROBURN中文免费版下载安装压力降低的主要原因为:间隙增大,叶轮与叶轮之间、叶轮与墙板之间、叶轮与机壳之间间隙增大,罗茨PROBURN中文免费版下载安装为强制性气体输送设备,罗茨PROBURN中文免费版下载安装所呈现的压力为前方阻力,也就是PROUMB中国版常说的背压。间隙的增大会导致气体回流严重(内泄漏增大),造成所负压降低,产生压力降低的表象。压力降低的其他原因:密封性降低,不管是罗茨PROBURN中文免费版下载安装还是管道,如果存在有气体泄漏的情况,都会影响到罗茨PROBURN中文免费版下载安装的压力值,泄漏严重,压力自然达不到额定标准。
Roots blower is a high-speed machine, so it will produce vibration, and because of the pulsation of its internal air, it also increases the vibration of Roots blower, so roots blower needs to be fixed on the ground during installation. According to different fan models, excavate a 150*150mm square 300mm deep square pit on the ground according to the size of the fan, and bury the anchor bolts, then connect the fan through bolts and nuts, and finally fill the square pit with cement concrete. After the concrete is fixed, tighten the nuts with force, so that the fan base and concrete are firmly connected together, so as to reduce the vibration displacement of Roots fan during operation, The operation safety of the equipment is improved, and the service life of the fan is greatly prolonged due to the reduction of vibration.
Installation skills and adjustment of Roots blower
1. Power cord installation problem
When wiring roots blower, it should conform to the rated working voltage of the blower. The voltage used is 380V, and it should not be connected to 220V working voltage. The wires shall not be connected reversely. After being connected reversely, the fan will reverse. If the fan turns incorrectly during the test run, it must be checked. If the check fails, the equipment will be damaged in a short time after the pipes are connected. For example, we once had a customer who failed to detect the test run because the wires were connected reversely, resulting in serious damage to the fan after running for about 10 minutes.
2. Installation platform problems
Generally speaking, roots fans should be installed on the platform above the ground, but it needs to be determined according to the actual situation. Some small models of roots fans do not need to be fixed, while some models of roots fans must be installed and fixed. Roots fans placed indoors are recommended to be installed according to the actual situation, which can be installed on the platform or on the ground. As for the roots blower placed outside, we suggest to install it on the platform, which can effectively avoid some external erosion.
3. Altitude during installation
If we have two disposal plants, and the altitude difference between the two places is large, the roots fans between them shall not be used interchangeably. Because the altitude is different, the roots fans of the same model cannot be used interchangeably. When selecting roots blower, we also need to determine the model of Roots blower according to altitude to ensure normal use.
4. Switch problems during installation
Generally speaking, the switch should not be far away from the equipment. Once the equipment is far away from us, it is inconvenient to control it in case of failure. The longer the failure time is extended, the greater the damage of the equipment is.
5. Air flow problems during installation
When installing roots blower, it's best not to have strong wind in the surrounding environment. Whether it's upwind or downwind, it will affect the suction and exhaust effect of the equipment. Therefore, controlling the air circulation around the blower can effectively prolong the service life of Roots blower.
Roots blower installation:
Roots blower is installed before leaving the factory. Only connect the inlet silencer with the inlet, the outlet silencer with the outlet, and then connect the outlet silencer with the pipe. Here are the installation precautions:
1. Roots blower shall be installed in a place with solid ground and sufficient space shall be left around for inspection, maintenance and repair.
2. The foundation level should be maintained under the roots blower base. It is recommended to pad damping rubber at the four corners of the base or cast and install with bolts to ensure that the roots blower operates smoothly and has little vibration.
3. The connecting pipe between Roots fan and system should be sealed reliably. For small vacuum pump, metal pipe connection gasket and oil resistant rubber can be used. For small Roots fan, vacuum rubber pipe connection can be used. The pipe diameter should not be less than the suction diameter of Roots fan, and the pipe should be short and less elbows. (when welding the pipeline, the welding slag in the pipeline should be removed, and it is strictly forbidden for the welding slag to enter the vacuum pump chamber.)
4. In the connecting pipeline, users can install valves and vacuum gauges above the air inlet of Roots blower to check the limit pressure of Roots blower at any time.
5. Connect the power supply according to the provisions of the motor label, and install the grounding wire and fuse and thermal relay with appropriate specifications.
6. When the roots blower is powered on for test run, the motor belt must be removed, and the vacuum pump can be put into use only after confirming that the rotation direction of the vacuum pump meets the specified direction, and the roots blower is used for reverse oil injection. (turn according to the direction indicated by the protective cover)
7. For Roots blower with cooling water, connect the cooling water as required.
8. If the solenoid valve is installed at the mouth of Roots blower, the valve and roots blower should act at the same time.
9. When the exhaust gas of Roots blower affects the working environment, a pipe can be installed at the exhaust port to lead away or install an oil mist filter.
Commissioning of Roots blower:
Roots blower commissioning includes: inching commissioning, no-load operation commissioning, full pressure commissioning and full system commissioning.
1. Inching commissioning refers to completely separating the fan from the system and disconnecting the inlet and outlet pipes of the fan on site. Turn the gear manually. After confirming that there is no jam inside the machine body, start the fan, then turn it off immediately, and then observe whether the rotation direction of the fan is the same as that marked on the machine body. If it is different, for three-phase motors, exchange any two-phase cables and reconnect them. Because the structure of Roots blower cannot be reversed.
2. No load operation commissioning refers to starting the fan and running it continuously for half an hour on the premise of inheriting the previous step and confirming the correct rotation direction of the fan, and observing whether the fan operates stably and whether there is abnormal noise and vibration.
3. Full pressure test refers to the installation of a valve at the outlet of the fan (to avoid noise, when a silencer is connected behind the valve), after starting the fan, apply a simulated load to the fan by gradually closing the valve until the fan pressure reaches the pressure shown on the nameplate, and then operate continuously for about 2 hours to ensure that the fan has no abnormal sound, The temperature is stable (after the fan is pressurized, the temperature rises gradually, generally as short as half an hour, as long as 2 hours, the temperature tends to stabilize and stops rising. If it continues to rise, there are mostly problems), and the fan current is within the range shown on the nameplate.
4. The whole system test refers to connecting the fan into the working system and starting the trial operation, which shall last for more than half an hour. Since the design is generally equipped with design allowance, the pressure and current of the actual operation of the fan after it is connected to the system should be lower than the pressure shown on the nameplate. If there is an overload condition, it often means that the selection is improper, and the problems need to be strictly investigated and analyzed.
How to assemble the three blade roots blower? To solve the problem of "assembly", we must first understand the content of assembly. The assembly of three blade roots blower before leaving the factory has two parts, one is the assembly of the machine head, the other is the assembly of the whole machine, and these are the assembly before leaving the factory; After simple assembly, it can be delivered. After receiving the three leaf roots blower, the end customer will connect the roots blower with the blower.
The following is a detailed description of the fan assembly before the fan leaves the factory: what problems should be paid attention to when installing roots blower?
1. Head installation
The fan head is assembled. Install the assembled fan head on one side of the base, and then fasten it with bolts;
2. Motor installation
The motor is installed on the other side of the base. After installation, tighten the bolts slightly, and do not tighten and lock them immediately;
3. Pulley installation
The belt pulley has two parts, one is installed on the side of the machine head and the other is installed on the side of the motor. Use professional equipment to adjust the belt pulley to the same horizontal plane;
4. Belt installation
After installing the pulley, install the belt; What is the reason why the roots blower gear cannot rotate after installation?
5. Fastening bolt
Tighten the bolts of the motor and adjust the tightness of the roots blower belt at the same time. After adjustment, lock and tighten the bolts;
6. Install belt protection cover
After the above installation is completed, install the belt protective cover on the base and tighten the bolts;
7. Install the pressure gauge safety valve
In order to ensure that the pressure gauge safety valve is not damaged, general manufacturers may not install it for us, and some manufacturers may install it; 10 steps to pay attention to when installing and using the silencer at the inlet and outlet of Roots blower!
The above are the installation matters of three leaf roots blower before leaving the factory and the installation matters of Roots blower in end customers. If you want to know these knowledge, you can click here. If you want to purchase roots blower, you can contact our official customer service hotline.
Precautions and steps for assembly of three blade roots blower:
1. Precautions during assembly
(1) Check whether the disassembled parts are damaged. Pay special attention to the matching parts. If any damage is found, repair or replace it.
(2) The bearing should be cleaned and then coated with lubricating oil. When installing the bearing, tools, hands, etc. should be cleaned.
(3) Remove the dust from the fitting part, and then apply oil.
(4) If the sealing gasket is damaged or lost, replace the gasket with the same thickness and material.
2. Assembly steps
(1) Install the wall panel (front wall panel) on the drive side onto the housing.
(2) Install the impeller part into the casing from the gear end.
(3) Install the gear end wall plate on the housing, pay attention to the total axial clearance, and if it is not enough, the housing gasket can be selected.
(4) Assemble the front and rear bearings. When assembling the front bearing, the bearing housing should be filled with 1/2-1/3 bearing space grease.
(5) Assemble the gear.
(6) Install the drive side bearing and locknut together, and install the bearing gland.
(7) Adjust the clearance and drive in the locating pin.
(8) Install pulley and other parts.
Methods to quickly reduce the bearing temperature of three blade roots blower:
The bearing temperature of the three leaf roots blower will also be affected by the external environment. In winter, the room temperature is low, and the three leaf roots blower operates well (when the room temperature is 5 ℃, the front bearing of the three leaf roots blower is about 80 ℃). In summer, when the room temperature reaches more than 30 ℃, the front bearing of the three leaf roots blower rises with the room temperature above the set trip temperature. In order to avoid tripping, the crew installed spray water on the casing to cool down as an emergency treatment method, but the sanitary condition during operation is poor. Now several simple and fast methods are recommended.
1. Simple and practical is to install sunshades outside the fan, which is one of the direct methods of cooling.
2. If the temperature rise of axial flow fan, wear-resistant fan and other fans is too high, it is likely that the inlet and outlet pipe gates are not closed when the fan is started. Solution: Just close the inlet and outlet pipe gates.
3. In addition, due to the severe vibration of the box, the installation of the shaft and rolling bearings is skewed, the front and rear bearings are not concentric, and the fan rolling bearings are damaged or the shaft is bent, which are all factors affecting the fan bearing temperature. The solution: lubricate the lubricating oil in time to reduce the friction coefficient.
4. The motor belt is too loose. Here, pay attention to replace the motor belt in time, and adjust the position of the pulley to make it stressed evenly.
The above are the precautions and steps for the assembly of the three blade roots blower and the method to quickly reduce the bearing temperature.
Assembly sequence of Roots blower:
Roots blower separates the inlet and outlet with the help of engagement with two impellers, and pushes the gas in the cylinder volume from the inlet to the outlet without internal pressure in the process, so as to achieve the purpose of forced exhaust. Roots blower must be assembled before use, so as to ensure its normal operation.
1. Lift the casing onto the workbench, purge and repair burrs.
2. Install the wallboard at the drive end on the housing.
3. Push the rotor into the housing from the other end.
4. Assemble the side wall panel at the gear end; And ensure the total axial clearance. If the total clearance is not enough, the casing gasket can be selected.
5. Assemble the bearing seats and bearings on both sides. Determine the axial distribution clearance of the impeller.
6. Assemble the gear part and oil slinger. Pay attention to proofreading according to the marked mark. The conical surface of the gear shall not be oiled and shall be cleaned.
7. Assemble the gearbox.
How to operate roots blower safely:
1. Check the tightness of all parts of Roots blower and whether the locating pin is loose. If it is loose, it must be fastened.
2. The fan body shall be free of scale, rust and peeling. Prevent leakage.
3. When disassembling the machine, please measure the matching size of the machine, record and mark and guide the parts to ensure that the original matching requirements are assembled and maintained.
4. Sometimes the overload of Roots blower cannot be displayed immediately, so please pay attention to the changes of inlet and exhaust pressure, bearing temperature and engine power to determine whether the machine operates normally.
5. Under normal conditions, the equipment must be operated for 1000 hours to change the lubricating oil. Pay attention to whether the lubrication of lubricating oil is normal. Pay attention to the quality of lubricating oil. Always listen to the operation of Roots blower, whether there is noise or not. Pay attention to whether the equipment operates under the specified working conditions.
6. The new machine or modified roots blower will be put into operation according to the use procedure. It is recommended to replace all lubricating oils after 8 hours of operation. Routine maintenance is very important, and the fault must be repaired before use.
You must read the instructions carefully before operation to ensure that the staff grasp the useful use method of the equipment. Roots blower can operate correctly.
Specific measures for pressure reduction of Roots blower:
1. The air volume is too small
The air volume is too small and the gap of Roots blower is also very large. If the gap increases and the internal leakage is serious, the air volume will decrease. Similarly, in the process of transporting gas, if the pipeline leaks, it will also produce the appearance of reduced air volume. The low air volume may also be caused by pipe blockage, which is usually accompanied by high pressure and high temperature. In order to prevent pipe blockage, it is very necessary to regularly check the operation of Roots blower.
2. Causes of noise increase
The roots blower has been used for a long time, the overall compactness has decreased, the bolts have become loose, the silencer has aged, and the gap error between various parts has increased, resulting in the increasing noise of the roots blower.
3. Pressure reduction
The main reasons for the pressure reduction of Roots blower are: the gap increases, and the gap between impellers, between impellers and wallboards, and between impellers and casings increases. Roots blower is a mandatory gas transmission equipment, and the pressure presented by roots blower is the front resistance, that is, the back pressure we often say. The increase of gap will lead to serious gas backflow (increased internal leakage), resulting in the reduction of negative pressure and the appearance of pressure reduction. Other reasons for pressure reduction: the tightness is reduced. If there is gas leakage in Roots blower or pipeline, it will affect the pressure value of Roots blower. The leakage is serious, and the pressure naturally cannot reach the rated standard.